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Plasma-Therm

Versaline ICP

EtchPlasma-Therm Versaline ICP family
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Versaline ICP — Inventory photo
Fig. 01Versaline ICPInventory photo[1]

Power

500 W[4]

Gas delivery

Cl2, BCl3, Ar, O2[4]

What it is

The Plasma-Therm Versaline ICP is an inductively coupled plasma etching system manufactured by Plasma-Therm.[1][3][5]

The Versaline platform is a modular system configured to perform an array of etch and deposition processes for specialty semiconductor markets.[5]

How it works

The Versaline ICP etch platform uses a 2 MHz ICP source that is heated for process stability, reduced first wafer effects, and increased mean time between cleans.[5]

The system provides a 13.56 MHz RF power supply and an optional 40 MHz substrate bias.[5]

Substrate temperature is controlled with backside helium using either mechanical or electrostatic clamping.[5]

The system includes a Cortex control system and EndpointWorks software that supports laser, optical emission, and other system parameter-based endpoints.[5]

The Versaline platform’s modular design allows for flexible configuration of substrate handling, from single wafer or carrier loading with a loadlock to multi-chamber production clusters.[5][6]

Where it fits in the process flow

The Versaline ICP is used in semiconductor fabrication for etching a variety of materials including metals, dielectrics, and compound semiconductors.[4][5]

The equipment handles 4-inch wafers or smaller samples mounted to 4-inch carrier wafers at that facility.[4]

Applications

The Versaline ICP etch platform has a large process library for applications including wireless, photonics, power devices, compound semiconductors, memory, quantum, and advanced packaging.[5]

The system can etch II-VI and III-V materials such as GaAs, InP, GaN, AlN, CdTe, and InSb.[5]

The system can etch silicon-based materials including Si, poly-Si, and SiC.[5]

The system can etch dielectrics such as SiO₂, SiNx, SiON, quartz, and fused silica.[5]

The system can etch polymers including PR, PI, and BCB.[5]

The system can etch metals such as Al, Cr, V, W, Mo, Ti, Ta, Nb, Cu, Au, and Pt.[5]

The system can etch metal oxides and nitrides including TiN, TaN, TiOx, TaOx, and HfOx.[5]

The system can etch piezoelectrics such as LiNbO₃ and LiTaO₃.[5]

Corrosive chemistry such as HBr, Cl₂, and BCl₃ is supported with armored corrosion-resistant components.[5]

What do the numbers mean?

Power & electrical3

RF Power Supply
500 W[4]
Accurate?
ICP Source Frequency
2MHz[5]
Accurate?
Substrate Bias Frequency
13.56MHz (optional 40MHz)[5]
Accurate?

Wafer handling2

Wafer Size
4" wafers or smaller samples mounted to 4" carrier wafers[4]
Accurate?
Substrate Temperature Control
Backside helium cooling with mechanical or electrostatic clamping[5]
Accurate?

Gas & chemistry1

Gases Available
Cl2, BCl3, Ar, O2[4]
Accurate?

Control & software1

Control System
Cortex control system with EndpointWorks[5]
Accurate?

Configuration & options1

4 Process Modules[3]
Accurate?

Vintage & configurations

Documented models & variants

DesignationGenerationVintageChangesSource
VERSALINE RIE——Reactive ion etch configuration; supports up to 200mm wafers; substrate bias 13.56MHz and optional 40MHz; no ICP source.web.archive.org[5]
VERSALINE DSE——Deep silicon etch (DRIE) configuration; fast gas switching, notchless SOI etching, ARDE reduction, patented endpoint algorithms.web.archive.org[5]
VERSALINE PECVD——Plasma enhanced chemical vapor deposition; silane-based and TEOS films; high-temperature electrode up to 500C; 100mm to 200mm substrates.web.archive.org[5]
VERSALINE HDPCVD——High-density plasma CVD; low temperature (<180C) deposition; trench/gap fill; ICP source for dense films.web.archive.org[5]
VERSALINE IBE——Ion beam etch; large-area ion sources; tilt angles; Marathon grids; <2% 3-sigma uniformity on 200mm.web.archive.org[5]
VERSALINE IBD——Ion beam deposition; 6 or 8 target configurations; tilt angles; Marathon grids; <2% 3-sigma uniformity.web.archive.org[5]
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What does it need to run?

Site utility requirements, footprint, and infrastructure needed to install and operate this tool. Sourced from public records.

  • RF Power Supply500 W[4]
  • Gases AvailableCl2, BCl3, Ar, O2[4]
  • ICP Source Frequency2MHz[5]
  • Substrate Bias Frequency13.56MHz (optional 40MHz)[5]

Where are the manuals?

Generated from public-source data on file. Enter your email to access — nothing is published; details are routed privately.

Not publicly documented

Field notes

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Frequently asked questions

What types of etching can the Versaline system do?

The Versaline system can be configured for ICP RIE, Deep Silicon Etch (DSE), and Ion Beam Etch (IBE).[5]

What control system does the Versaline use?

The Versaline uses the Cortex control system.[5]

Can the Versaline handle corrosive gases?

Yes, corrosive chemistry such as HBr, Cl₂, and BCl₃ is supported with armored corrosion-resistant components.[5]

Not publicly documented

The following facts about the Versaline ICP are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the Versaline ICP are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • The control-system platform and OS era of the Versaline ICP are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • No publicly documented failure modes or field errata for the Versaline ICP are on record.

    Answerable by: a field service engineer, process engineer, or maintenance technician

  • The process node or technology generation of the Versaline ICP is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

  • No publicly documented compatible parts, consumables, or accessories for the Versaline ICP are on record.

    Answerable by: an OEM parts catalog or a service engineer

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Sources & citations

Sources (6)Every fact above is drawn from these public sources
  1. [1]Inventory photo
  2. [2]Inventory photo
  3. [3]inventory listing
  4. [4]nanofab.ece.cmu.edu — nanofab.ece.cmu.edunanofab.ece.cmu.edu
  5. [5]web.archive.org — plasmatherm.com (May 15, 2026)web.archive.org
  6. [6]Plasma-Therm: VERSALINE — plasma-therm.com (Aug 16, 2021)web.archive.org
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Last updated Sep 24, 2026.

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